Saturday, January 31, 2009

Suspention setting and caster-toe-camber relationship.


While i was looking around for some custom make pillow-mount caster arm, i come across this article :

taken from www.aeu86.org

Spring Rate Changes (def. important for those who dont pay att. to this)
Modification - Effect on Suspension

Increase front and rear rate - Ride harshness increases; tires may not follow bumps causing reduced traction. Roll resistance increases.

Increase front rate only - Front ride rate increases. Front roll resistance increases, increasing understeer or reducing oversteer.

Increase rear rate only - Rear ride rate increases. Rear roll resistance increases, increasing oversteer or reducing understeer.

Decrease front and rear rate - Ride harshness decreases; tires follow bumps more effectively, possibly improving traction. Roll resistance decreases.

Decrease front rate only - Front ride rate decreases. Front roll resistance decreases, decreasing understeer or increasing oversteer.

Decrease rear rate only - Rear ride rate decreases. Rear roll resistance decreases, decreasing oversteer or increasing understeer.


Antiroll Bar Changes (aka sway bar)
Modification - Effect on Suspension

Increase front rate - Front roll resistance increases, increasing understeer or decreasing oversteer. May also reduce camber change, allowing better tire contact patch compliance with the road surface, reducing understeer.

Increase rear rate - Rear roll resistance increases, increasing oversteer or decreasing understeer. On independent rear suspensions, may also reduce camber change, allowing better contact patch compliance with road surface, reducing oversteer.

Decrease front rate - Front roll resistance decreases, decreasing understeer or increasing oversteer. More body roll could reduce tire contact patch area, causing understeer.

Decrease rear rate - Rear roll resistance decreases, decreasing oversteer or increasing understeer. On independent rear suspensions, more body roll could reduce tire contact patch area, causing oversteer.



Shock Absorber Changes (aka your struts)
Modification - Effect on Suspension

Increase rebound and bump rates - Ride harshness increases.

Increase rebound rates only - On bumps, tires may leave track surface.

Increase bump rates only - Body roll resisted; outside tire loaded too quickly; car won't stabilize into a turn.

Decrease rebound and bump rates - Ride harshness decreases; car may float over bumps.

Decrease rebound rates only - On bumps, tires follow track surface more effectively; car may continue to oscillate after bumps.

Decrease bump rates only - Body rolls quickly; car is slower to respond to turn-in.



Troubleshooting Tire Temperatures
Reading - Handling problem - Reason

All tires too hot - * - Compound too soft for track and ambient temperature conditions.

Front tires too hot - Understeer - Front tire pressures too low.

Rear tires too hot - Oversteer - Rear tire pressures too low.

Inside edges too hot - Too much body roll - Too much negative camber or too much toe-out.

Outside edges too hot Too - much body roll - Too little negative camber, too little toe-out or too much toe-in or wheel width too narrow for tire width.

Center of tread too hot - * -Tire pressure too high.

Edges on too hot - * -Tire pressure too low.

All tires too cold - * - Compound too hard for track and ambient temperature conditions or car not being driven to limit.

Front tires too cold - * - Inadequate load on front tires.

Rear tires too cold - * - Inadequate load on rear tires



Solving Handling Problems
Problem - Manifestation *Solutions

Steady state understeer - All turns or low-speed turns only
*If front tire temps are optimum and rears are low, stiffen rear antiroll bar; *if front temps are too hot, soften front (most likely).
*If front tire pressures are optimum, decrease rear tire pressure.
*Increase if chunking occurs.
*Improper front camber.
*Too much body roll at front, causing excessive camber change.

Steady state understeer - High-speed turns only
*If front tire temps are OK, increase front downforce.
*If front tire temps are too hot, reduce rear downforce.

Steady state oversteer - All turns or low-speed turns only
*If rear tire temps are optimum, with fronts too low, stiffen front antiroll bar;
*if rear temps are too hot, soften rear antiroll bar (most likely).
*If rear tire pressures are optimum, decrease front tire pressure. *Increase if chunking occurs.
*Improper rear camber.

Steady state oversteer - High-speed turns only
*If rear tire temps are OK, increase rear downforce.
*If rear tire temps are too hot, reduce front downforce.

Corner entry understeer
*Front shocks are too soft in bump resistance.
*Too much front toe-in; use a small amount of front toe-out.

Corner exit understeer
*Rear shocks are too soft in bump.
*Front shocks are too stiff in rebound.

Corner entry oversteer
*Rear shocks are too soft in rebound.
*Rear ride height is too high (too much rake) compared to front.

Corner exit oversteer
*Rear shocks are too soft in rebound.
*Too much rear toe-in or any rear toe-out.

Straightline instability
*Tire pressure is too low in one or more tires.
*Too little positive front caster.
*Too much front toe-in or any toe-out in rear.

Straightline speed too slow
*Too much overall downforce.
*Too much toe-in or toe-out.
*Ride height is too hight.

Excessive steering effort - All turns
*Too much positive caster.
*Front tire pressures are too low.

Chassis or suspension bottoms
*Spring rates are too soft.
*Shock absorber bump rates are too soft.
*Inadequate suspension travel.
*Inadequate ride height.

Hope it can help setting p our TE/AE ^.^ cheers~
p/s: let me know if it does hit the point~

Friday, January 30, 2009

old school valve n piston

this is something we don't see everyday. i just repair one really rare type of absorber recently. 
Original AE86's strut. really rare indeed. 
It used really 'ancient' design -  simple, but would last, for a long long time. 
the valve system. really give you the tough feels. it was really build to last. 

Friday, January 23, 2009

Chassis Strengthening

I'm planing to rebuild mango's chassis since it had already endure 29 years of wear and tear from Malaysia's Rally road condition. So i start looking over the INTERNET and come over this clip on youtube.

http://www.youtube.com/watch?v=BHEdtAVlbBw

too bad i can't link the video in, it was disable by the person who upload it.

hm.. wonder anyone know anyone who can did this around penang area?

Thursday, January 15, 2009

odd(special) intake manifold on a 4A(not-sure if is) ^~^

This is gonna be a dull CNY as long as i could remember. There's only a few shops putting up red-deco, not many people playing CNY song on their radio.... so~ that means i had a lot of free time roaming around looking for parts for mango (or can sell ^.^) 
And i come across something interesting. on top is an ordinary 4afe engine, and below
(i also not sure what it is) it had a very special intake manifold, just like those in Kenari's EJ-DE engine. 
did the extra length of the intake give more torque to the mid-range?
certainly a nice view to look at compare to the ordinary one ^.^ 

new button for mango's e-brake~

Last month, during Kg Gajah's Time attack (which turned into drift day) TK
show me his 'non-stick' e-brake button from cusco. a replacement button which enable you to took away the spring which lock the e-brake in place, which will cause the e-brake to release automatically after pull-ed. And will only lock after we push the button out manually.   
So i took some measurement from a few car and draw out the design. Then send to my customize precision shop to make a sample. This is what i get for the first sample (with 峠 engraving on it) made with 6061 top of the series aluminium aloy. This baby would resist a small hammer impact without problem. 
install-ed perfectly on mango's e-brake.
closer look of the engraving. it's only sample, so it's a bit off centre. 
another side look of it ^_^, dun you just love the shine of it. It will be available soon at TK's new shop in Ipoh parade and also in TKA Motorsport's factory in Penang. 

Monday, January 5, 2009

A new brand name in making ^_^

I was checking out my working suit which has send to embroidery. I had my company name/logo stitches on. Together with my wife's blue color working suit and Panda's orange color working suit. 
Very high thread count embroidery by Akasia Snd Bhd.

I was amaze by the speed and precision  of the machine doing the work. 
half way done~ ^.^